Delivery and integration of intralogistics machinery and equipment
We integrate machine and equipment automation systems mainly for product transport at the final stage of production (conveyors, giraffe conveyors, spiralveyors, sorters, turners, cartoners).
Benefits of implementing intelligent intralogistics control systems:
- automation of equipment and production lines
- increased production efficiency
- cost optimization
- production safety
- repeatability and reduced risk of errors
- optimized use of floor space (proper equipment selection based on warehouse and production capabilities and needs)
- precise process control and real-time data flow (HMI, SCADA)
- remote monitoring of the production system
- quality control (traceability)
- ability to quickly adapt lines to different product lines
We control equipment such as:
- Belt conveyors
- Roller conveyors
- Slat conveyors
- Modular conveyors
- Spiralveyors
- Giraffe conveyors
- Sorters
- Turners
- Cartoners
- Manipulators
- Robots
- Label counters
- Vision systems
- Other
Turnkey production automation systems
Since 2018, as an automation integrator, we have completed hundreds of production automation projects mainly for the food, chemical, and other industries. We optimize internal transport for both single products and grouped products and pallets. We cooperate with trusted manufacturers and suppliers of high-quality components and finished subassemblies or equipment. Together with our partners, we deliver turnkey production automation systems:
- Product transport system (efficient, collision-free transport of products from the machine for further production stages, e.g., packing, labeling)
- Sorting system (sorting can be based on product features such as shape, color, code, or quality; products that do not meet quality requirements are rejected, so only full-quality products reach the market)
- Accumulation and buffering system (enables splitting and merging flows, sorting product batches, or changing flow orientation, allowing production optimization without retooling the line for a specific product, which reduces production costs and increases flexibility in response to market needs)
- Packing and palletizing system (automatic control and process efficiency)
We provide comprehensive integration of production automation and optimization systems from design, through assembly and software, to documentation, operator training, and remote support.
Stages of a production automation project:
- understanding project goals and preparing a turnkey solution
- selection of components and PLC controllers (Siemens, Allen Bradley, Mitsubishi, Omron, and others)
- preparation of the electrical diagram (Eplan)
- control cabinet prefabrication
- installation of cable routes and I&C elements (sensors, actuators, valves, etc.) in the factory
- machine and equipment integration, controller programming
- HMI/SCADA process visualization
- handover of documentation (manual, diagram, program)
- FAT and SAT tests
- online remote support